Depending on the complexity and weight of the component, we use one of our three machines that have capacities of 600, 1,000, 1,600 or 2,500 tons for the forging process. Each machine is a standard hydraulic press, but tooling changes based on the temperature of the material and shape of the component.
Components that are going to be exposed to high loads or forces, such as suspension components, are produced with a high-tonnage machine. For some components that have a more complex shape, all three machines are used.
The ingot made from steel or aluminum is formed in a hydraulic press at a temperature of around 400-500°C that allows the metal to be manipulated into the die shape.
For die forging, the heated metal is then forced into a die impression to create the complex shape of the component.
After the component cools, we perform safety tests based on dimensional analysis to test for tolerances, environmental standards and general testing to ensure the component exceeds expectations.
When partnering with a metal forging manufacturer based in Vietnam, you receive lower cost of services compared to manufacturers based in China. Plus, partnering with VPIC is a great way to augment your Plus One strategy.
The forging process requires a secondary process, which drives up costs. Unlike many other forging manufacturers, VPIC can conduct precision metal forging projects from start to finish in-house, which provides both a boost in quality and cost savings.
With more than 27 years of experience, our engineers are seasoned professionals in the forging process. Our commitment to quality and capabilities for mass production of complex shapes has attracted some big names in the power sports industry.
Contact us today to learn more.
